Input raw mateiral
The waste pyrolysis plant can process various kinds of waste plastic including pp , pe , ps , abs , rubber products ,tires to fuel oil , carbon black , steel wire.
Output product from the waste pyrolysis plant
From waste tire pyrolysis plant, 4 kinds of products can be obtained: fuel oil, catbon black, steel wire, and incondensable gas. Fuel oil is widely used in industries, such as steel factory, heavy oil generator, cement factory, and boiler heating etc. Carbon black can be made into pellets for making new rubber products. Steel wire could be sold to the recycle station or steel mill for remelting. The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.
Our advantage
HUAYIN pyrolysis technology
1) Industrial batch type,different capacity from 1ton to 15ton per batch.
2) Exclusive low temperature pyrolysis technology, low consumption, enhance oil yield and quality, ensure long term, continuous and steady operation of production , dramatically expand equipment' lifespan.
3) Exclusive anti-cocking, thermal distribution technology, enable the material equally heated and completely pyrolized to achieved high quality product.
4) Perfect hot seal technology, to ensure operation safe and reliable.
5) Gas purification and remaining heat recycling utilization technology, purified gas can be used for heating system as combustible gas, remaining heat can be dully utilized, realized self-supply for pyrolysis reaction without extra heating source, dramatically minimize running cost.
6) Exhaust gas of production line has been tested, all emission parameter meet the requirement of EU
7) Support PLC system ,warning, alarm and auto-correction function, insure operation under safety condition.
8) Low requirement for manpower, Low working intensity and clean production.
The whole set pyrolysis machine production line including 5 parts , feeding system , pyrolysis reactor , condensing system , dedusting system , discharging system.
Working proccess
1. Put raw materials into reactor by auto-feeder, then heat the reactor. Do not stop heating the reactor when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The oil gas will be cooled by condenser to liquid oil then collected by oil tank.
3. The exhaust gas which can not be cooled to liquid oil will be recycled to heat the reactor. Smoke produced during processing can achieve national emission standard through dual desulfurization and dusting removal device.
4. After oil producing finished , give 3 hours for cooling the reactor,after that carbon black will be discharged automatically.
our equipment has been exported to over 70 countries including Romania, Hungary, Turkey, Slovakia,Ecuador, Guatemala, Haiti, Mexico, Peru,Canada , USA,Jordan, UAE, Lebanon, Kuwait, Italian , Chile , Poland , England , Thailand, Greece, Mexico , Benin , Indonesia , India , Singapore ,Russia etc.
Reactor - pyrolysis for waste tire/rubber/plastic
1. catalyst chamber - reduce speed of oil gas; improve oil quality
2. oil-water separator - avoid oil gas being back to reactor for safety
3. cooling system (cooling pipe and vertical condensers / horizontal condensers) -better condensing effect, more oil you will get
4. oil tanks - collect oil
5. anti-back fire device - recycle tail gas to furnace as fuel; second water closing for safety
6. negative pressure device - guarantee working under normal pressure safety; shorten pyrolysis time; environment protection.
7. dust removal system - ensure the smoke reach national emission standards
8. auto-feeder - shorten feeding time; feed more raw material; save workers.
9. carbon black slagging device- automatically environmental protection; save time and workers.
integrated design condensing system
pyrolysis reactor
safety devices
ceramic dedusting device
condenser
output oil product
Model |
HY-05 |
HY-08 |
HY-10 |
HY-12 |
Raw material |
Waste rubbers/tyres/plastic |
Waste rubbers/tyres/plastic |
Waste rubbers/tyres/plastic |
Waste rubbers/tyres/plastic |
Daily Handling capacity |
5 tons |
8 tons |
10 tons |
12 tons |
Working pressure |
Normal pressure |
Normal pressure |
Normal pressure |
Normal pressure |
Main engine rotating speed |
0.4R /min |
0.4R /min |
0.4R /min |
0.4R /min |
Power |
15KWH |
15KWH |
15KWH |
15KWH |
Cooling Mode |
Water |
Water |
Water |
Water |
Floor Area |
200m2 |
250m2 |
300m2 |
300m2 |
Heating Mode |
Direct |
Direct |
Direct |
Direct |
Oil Yield |
45%-50% |
45%-50% |
45%-50% |
45%-50% |
Noise dB (A) |
<=85 |
<=85 |
<=85 |
<=85 |
Machine dimension(mm) |
D2200*L5000 |
D2200*L6600 |
D2600*L6600 |
D2800*L6600 |
Working Mode |
Intermittence |
Intermittence |
Intermittence |
Intermittence |
We are specialized in manufacturing waste tire/plastic/rubber recycling machine, pyrolysis machine and oil distillation machine,
oil refining machines, tire oil/plastic oil/engine oil/ship oil refining plants. We have three workshops producing every parts, professional
laboratory improving technology and demo plant which could show customers running machine. And experienced engineers guarantee
installation of our equipments and good after -sale service as our company starts from 1993.
Certificates we have : CE , ISO, BV , SGS
Our service
1. Delivery time- It will be 10-15 days after we receive the deposit.
2. Warranty-The warranty period for reactor and other parts except spare parts is 1 year.
3. Installation and Training-Our company will send one technician for each set of machine for guiding your installation, testing the machine and training your worker.
If you are interested in this product , welcome send us inquiry to get more details !
Contact Person : | Merry |
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